Concrete giders with integrated distributed strain and shape monolithic sensors

As part of an R&D project at the Rzeszów University of Technology, two full-scale post tensioned girders were prepared. They were equipped with an integrated system of monolithic strain and displacement sensors, both embedded in the concrete and installed in near-to-surface grooves. The aim of the project was to design an optimal DFOS-based measurement system to be used for new and existing (ageing) prestressed concrete structures.

DFOS Sensors Installed: EpsilonSensor and 3DSensor

Project challenges

How to apply non-invasive diagnostics in demanding historic structures?
How to get precise measurement data to detect local damage and imperfection?
How to measure detailed strain profiles over the entire height of the brick masonry wall?

Benefits of using the DFOS monitoring system

Simultanous analaysis of strains, stresses and displacements (shape changes)
Detection and size estimation of all the cracks formed under mechanical loads
Strain transfer analysis between the concrete, cable duct, injection and tendon
Advanced validation of theoretical assumptions and FEA calculations

Results of using the DFOS monitoring system

The DFOS-based system with integrated monolithic sensors was used to control the prestressing phase and girders’ behaviour under mechanical loads. The first graph shows the precise view of all the cracks detected by the EpsilonSensor with their width estimation. The second graph shows strain profiles at the outer surface of the cable duct (yellow line) and inside the injection area (the green line), allowing for detailed strain transfer analysis. The result provided new insights into understanding the behaviour
of prestressed concrete structures.

Technical specifications

18 500 measurement points
185 m of sensing path
20 x ES + 4 x 3DSensor
prestressing & load tests

Example results

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John Doe

Project partner

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